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Foundation Design for Crane Matting

Geotechnical studies and structural design are essential for safe lifting operations.

Crane on mats, ready for operation

Vibratory sheep’s foot roller compacting the soil.
Foundation project for soil replacement and fill.

Vibratory sheep’s foot roller compacting the soil.
Foundation project for soil replacement and fill.

GUIDELINES
🔸 The rigger defines the matting layout and the forces acting on the mats.
🔸 The SPT (Standard Penetration Test) should be conducted as close as possible to the matting location, preferably under the most heavily loaded outrigger or track.
🔸 If the crane is mobile, the entire movement area should be considered in the soil investigation.
🔸 The borehole should reach the depth defined by the geotechnical engineer, based on the outrigger load and the anticipated mat width.
🔸 Boreholes should never end in a soft or weakening layer, and may be supplemented by Light Dynamic Penetrometer (PDM) testing or plate load tests.
🔸 The presence of underground or partially buried structures such as boxes, ducts, galleries, wells, cisterns, etc., must be reported to the geotechnical engineer.
🔸 Based on the soil investigation, the geotechnical engineer calculates the allowable bearing pressure for matting (Padm) and may recommend additional measures such as fill, soil improvement, or replacement.
🔸 Based on the Padm, the rigger defines the required mat area and calculates its structural strength.
🔸 If timber sleepers are used as mats, they must be designed according to NBR 7190 and NBR 7511.
🔸 If steel mats are used, they must be designed according to NBR 8800 or other applicable steel structure standards.

SPT borehole in the matting area.

SCOPE of TechCon Engenharia e Consultoria
🔸 Geotechnical foundation design and structural design of mats for 350 t and 120 t lattice boom cranes, and 200 t telescopic crane.
🔸 Structural design for the protection of electrical enclosures.

Structural design of steel mats.

Positioning of the mats using a 20-ton forklift.

When soft soil is present, requiring oversized mats or causing prohibitive settlements (sinking), the following solutions may be adopted:
🔸Soil treatment
🔸Soil replacement
🔸Raft foundation (concrete slab)
🔸Piling

Compacted base, ready to receive the steel mats.

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